Cold Plasma—A Sustainable Energy-Efficient Low-Carbon Food Processing Technology: Physicochemical Characteristics, Microbial Inactivation, and Industrial Applications

Nonthermal technologies, mostly utilized for microbial inactivation and quality preservation in food, are attracting increased interest, particularly in nonthermal plasma. Cold plasma (CP) demonstrates favorable results, such as increased germination, enhanced functional and rheological characteristics, and the eradication of microorganisms. Consequently, CP is a novel technology in food processing that has significantly contributed to the prevention of food spoilage. This study highlights contemporary research on CP technology in food processing. This includes its use in microbial decontamination, shelf life extension, mycotoxin degradation, enzyme inactivation, and surface modification of food products. The CP generation techniques under low pressure, including glow discharge, radio frequency and microwave techniques, and atmospheric pressure, including dielectric barrier discharge (DBD), plasma jet, and corona discharge, are discussed. Additionally, the source for the generation of plasma-activated water (PAW) with its significant role in food processing is critically discussed. The CP is an effective method for the decontamination of several food materials like fruits, vegetables, meat, and low-moisture food products. Also, the review addressed the effects of CP on the physicochemical properties of foods and CP for pretreatment in various aspects of food processing, including drying of food, extraction of bioactive compounds, and oil hydrogenation. CP improved the drying kinetics of food, resulting in reduced processing time and improved product quality. Similarly, CP is effective in maintaining food safety and quality, removing the formation of biofilm, and also in reducing protein allergenicity. The review also underscored the importance of CP as a sterilizing agent for food packaging materials, emphasizing its role in enhancing the barrier characteristics of biopolymer-based food packaging materials. Therefore, it is concluded that CP is effective in the reduction of pathogenic microorganisms from food products. Moreover, it is effective in maintaining the nutritional and sensory properties of food products. Overall, it is effective for application in all aspects of food processing. There is a critical need for ongoing research on upscaling for commercial purposes.