Design and Performance Analysis of Dual-Stator Brushless Doubly-Fed Machine With Cage-Barrier Rotor

This paper proposes a novel dual-stator brushless doubly-fed machine (DSBDFM) with cage-barrier rotor structure for torque density improvement in application of wind power generation. The torque density of electrical machine mainly relates to machine main dimensions and rotor coupling capability (CC). Therefore, optimizing the DSBDFM, especially the machine power distribution and rotor, affects machine torque density and rotor CC. At first, several rotor topologies are proposed and analyzed to strengthen rotor CC. Then, design principles and methods in deciding the main dimensions and power distribution for the developed DSBDFM are analyzed and illustrated in detail. Based on the machine structure and design methods, a 50-kW DSBDFM is designed, with outer and inner unit electrical machine power distribution, rotor CC, slot-pole combinations, and non-magnetic ring considered. The design example with detailed design procedure in this study provides designers a practical method in initial estimation of the dimensions and parameters for the designed DSBDFM. Meanwhile, a finite-element method is used to analyze performances of DSBDFM with winding series connection, which are verified by the experimental test. Through the results analysis, it is found that the designed DSBDFM satisfies the requirements with desirable performances, indicating the validity and rationality of design methods.