Investigation of the energy absorption capacity of foam-filled 3D-printed glass fiber reinforced thermoplastic auxetic honeycomb structures

In this paper, the energy absorption capacity of continuous fiber-reinforced thermoplastic auxetic structures is examined experimentally and the results compared with both numerical and analytical methods. To this extent, a 3 D printing technology of Fused Deposition Modeling (FDM) is implemented for fabricating the auxetic honeycombs and quasi-static compression test is conducted to extract the load-displacement behavior of the structure. Both hollow and foam filled lattice structures are tested, and the results revealed that the absorbed energy increased by 20% for PLA and 70% for PA specimens, when using foam. Finite element analysis is also performed using the explicit solver. The onset of failure is determined using the maximum stress criterion and VUSDFLD subroutine and the damage growth is modeled by decreasing the mechanical properties of the elements. The obtained results are in relatively good agreement with the experimental analysis. In addition, a theoretical formulation is developed and the probabilistic analysis is performed to draw the honeycomb failure design envelope, which is a practical tool for designing of various honeycomb configurations. The failure envelope shows that decreasing the strut angle increases the honeycomb failure load, however, the auxetic property of the structure decreases.