Micro-macro analysis of Hyperelastic auxetic lattice structures under finite-strain regime

This paper addresses the intricate analysis of lattice structures, pivotal components in engineering applications, confronted by challenges arising from their diverse unit cells (UCs) and complex behavior across micromechanical and macro-scale dimensions. The present study deals with a comprehensive analysis of lattice structure with honeycomb and re-entrant auxetic unit cells under large deformation via both a robust finite element analysis (FEA) and experimental tests. The proposed FEA is developed based on the hyperelastic Mooney–Rivlin strain energy function and the novel exact motion field that can fully describe the projection of cross-section. The results demonstrate that mechanical parameters such as Young's modulus, Poisson's ratio, and shear modulus have significant nonlinear behaviors with respect to UC geometrical parameters that are crucial for optimization across varied operational conditions. Additionally, the lattices made of TPU material and fabricated by Fused Deposition Modeling are tested under three-point bending and compression considering contact interaction. The results reveal highly nonlinear responses due to instabilities in some links and material nonlinearity. Furthermore, the behavior of lattice structures is exceedingly dependent on the orientations and types of UCs. It also can be found that both of the proposed FEA and constitutive model are in good agreement with experimental data.