How non-conventional machining affects the surface integrity and magnetic properties of non-oriented electrical steel

Kieran Winter, Zhirong Liao, Ramkumar Ramanathan, Dragos Axinte, Gaurang Vakil, Christopher Gerada

Research output: Journal PublicationArticlepeer-review

2 Citations (Scopus)

Abstract

Non-oriented electrical steel (NOES) laminations are commonly used to manufacture the rotor and stator core of electric machines. To achieve high machine efficiencies, it is desirable for these NOES laminations to be able to achieve a high saturation magnetisation whilst incurring minimal core losses. It is known that inappropriate machining of these laminations could cause significant deterioration in their magnetic properties. However, the mechanisms by which machining influences this deterioration are less understood. This study investigates the magnetic deterioration after four nonconventional machining methods: Abrasive Waterjet, Wire Electric Discharge Machining, Pulsed Laser, and Continuous Wave Laser. An in-depth investigation of surface integrity through a range of methods, i.e., surface topography, scanning electron microscopy (SEM), nanoindentation, electron backscatter diffraction (EBSD), and magnetic domain imaging, were conducted to study the mechanisms causing magnetic deterioration. The surface integrity after machining using conventional methods (e.g., microstructure and texture), was found to not be of high relevance unless this is combined with analysis on how machining affects the micro-magnetic domain structure. This paper, for the first time, highlights this aspect and attempts to make initial quantitative evaluations on how the magnetic domains are affected in the superficial layer that is the result of non-conventional machining.

Original languageEnglish
Article number110051
JournalMaterials and Design
Volume210
DOIs
Publication statusPublished - 15 Nov 2021
Externally publishedYes

Keywords

  • Machining
  • Magnetic deterioration
  • Magnetic domain
  • Non-oriented electrical steel
  • Surface integrity

ASJC Scopus subject areas

  • Materials Science (all)
  • Mechanics of Materials
  • Mechanical Engineering

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