Automotive coating industry: Sustainability challenges and smart innovations

M. T.I. Bhuiyan, H. Zhang, J. Zhu

Research output: Chapter in Book/Conference proceedingConference contributionpeer-review

3 Citations (Scopus)

Abstract

Some of the major sustainability issues in the automotive coating industry, and how powder coating technology is the most sustainable green alternative to replace the harmful liquid paints, what major issues are challenging the vast implementation of that green technology in automotive paint shops have been discussed here. A new powder coating technology, we recently developed, shows the promise of improved shelf-life of powders and low-cost, low-carbon footprint, zero-VOC coating operations with 50% curing energy savings, and two times faster throughput without compromising film quality (appearance, chemical, and mechanical strengths). Two times curing energy efficiency in typical automotive paint shops saves 32 kWh per car approximately equivalent to US$3 savings and a reduction of 100 pounds of CO2 emissions per car. An automotive assembly plant manufacturing one million vehicles annually could save US$4 million along with other utility costs while increasing overall manufacturing efficiency.

Original languageEnglish
Title of host publicationChallenges for Technology Innovation
Subtitle of host publicationAn Agenda for the Future - Proceedings of the International Conference on Sustainable Smart Manufacturing, S2M 2016
EditorsRita Almendra, Filipa Roseta, Paulo Bartolo, Fernando Moreira da Silva, Helena Bartolo, Henrique Amorim Almeida, Ana Cristina Lemos
PublisherCRC Press/Balkema
Pages65-70
Number of pages6
ISBN (Print)9781138713741
DOIs
Publication statusPublished - 2017
Externally publishedYes
EventInternational Conference on Sustainable Smart Manufacturing, S2M 2016 - Lisbon, Portugal
Duration: 20 Oct 201622 Oct 2016

Publication series

NameChallenges for Technology Innovation: An Agenda for the Future - Proceedings of the International Conference on Sustainable Smart Manufacturing, S2M 2016

Conference

ConferenceInternational Conference on Sustainable Smart Manufacturing, S2M 2016
Country/TerritoryPortugal
CityLisbon
Period20/10/1622/10/16

ASJC Scopus subject areas

  • Industrial and Manufacturing Engineering
  • Artificial Intelligence
  • Control and Systems Engineering
  • Electrical and Electronic Engineering

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