Super toughened blends of poly(lactic acid) and poly(butylene adipate-co-terephthalate) injection-molded foams via enhancing interfacial compatibility and cellular structure

  • Minghui Wu
  • , Qian Ren
  • , Xiuyu Zhu
  • , Wanwan Li
  • , Haibin Luo
  • , Fei Wu
  • , Long Wang
  • , Wenge Zheng
  • , Ping Cui
  • , Xiaosu Yi

Research output: Journal PublicationArticlepeer-review

31 Citations (Scopus)

Abstract

Biodegradable poly(lactic acid) (PLA) foams have drawn increasing attention due to environmental challenges and petroleum crisis. However, it still remains a challenge to prepare PLA foams with fine cellular structures and high impact property, which significantly hinders its widespread application. Herein, phase interface-enhanced PLA/ poly(butylene adipate-co-terephthalate) (PBAT) blend foam, modified by a reactive compatibilizer through a simple reactive extrusion, was produced via a core-back foam injection molding technique. The obtained PLA blend foams displayed an impact strength as high as 49.1 kJ/m2, which was 9.3 and 6.4 times that of the unmodified PLA/PBAT blend and its corresponding foam, respectively. It proved that the interfacial adhesion and cell size both strongly affected the impact strength of injection-molded PLA/PBAT foams, and two major conclusions were proposed. First, enhancing interfacial adhesion could cause a brittle-tough transition of PLA/PBAT foams. Additionally, for foams with high interfacial adhesion, small cell size (<12 μm) was more favorable for the stretching of cells and extension of the whitened region in comparison with big cell size (cell size >60 μm), leading to the drastic toughening of PLA blends. This study provides a feasible, industrially scalable and practical strategy to prepare super toughened and fully biodegradable PLA materials.

Original languageEnglish
Article number125490
JournalInternational Journal of Biological Macromolecules
Volume245
DOIs
Publication statusPublished - 1 Aug 2023

Free Keywords

  • PLA/PBAT foam
  • Reactive compatibilization
  • Super-tough

ASJC Scopus subject areas

  • Structural Biology
  • Biochemistry
  • Molecular Biology

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