Laser surface modification of plasma sprayed CYSZ thermal barrier coatings

Raheleh Ahmadi-Pidani, Reza Shoja-Razavi, Reza Mozafarinia, Hossein Jamali

Research output: Journal PublicationArticlepeer-review

69 Citations (Scopus)

Abstract

In this study, Inconel 738 LC superalloy coupons were first sprayed with a NiCoCrAlY bond coat and then with a ceria and yttria stabilized zirconia (CYSZ) top coat by air plasma spraying (APS). After that, the plasma sprayed CYSZ thermal barrier coatings (TBCs) were treated using a Nd:YAG pulsed laser. The effect of laser glazing on the microstructure of the coatings was investigated. The microstructures and surface topographies of both as-sprayed and laser glazed samples were investigated using field emission scanning electron microscope (FESEM) and atomic force microscope (AFM). The phases of the coatings were analyzed with X-ray diffractometry (XRD). The microstructural analysis results revealed that laser surface glazing of ceramic top coat reduced the surface roughness considerably, eliminated the surface porosities and produced a network of continuous cracks perpendicular to the surface. XRD patterns also showed that both as-sprayed and laser glazed top coats consisted of nonequibrium tetragonal (T′) phase.

Original languageEnglish
Pages (from-to)2473-2480
Number of pages8
JournalCeramics International
Volume39
Issue number3
DOIs
Publication statusPublished - Apr 2013
Externally publishedYes

Keywords

  • Air plasma spraying
  • CYSZ
  • Laser glazing
  • Thermal barrier coatings

ASJC Scopus subject areas

  • Electronic, Optical and Magnetic Materials
  • Ceramics and Composites
  • Process Chemistry and Technology
  • Surfaces, Coatings and Films
  • Materials Chemistry

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