A solution for minimising vibrations in milling of thin walled casings by applying dampers to workpiece surface

Milling of large thin walled casings with complex features needs appropriate damping solutions to achieve required workpiece surface quality when utilising aggressive machining parameters. In this paper a novel surface damping solution composed of a thin flexible layer mounted with distributed discrete masses attached with viscoelastic layer is presented. Damping of higher frequencies through a flexible layer and subsequent lower frequencies through added masses enables damping over a wide bandwidth. Finite element modelling and validation of the proposed solution showed a significant damping of workpiece and corresponding reduction in machining vibration by more than four times.